Basic Engineering of Rebate and Soldering Processing: Read and understand the complete project from the drawing to the finished product

Rebett DissolvingThe basic project is explained in detail: 8 ports in the finished product from the artwork｜[Anata's Site Name] describes it.
Description: This booklet provides a detailed analysis of the basic concepts of rebates and welding, including materials, surface preparation, grouting, welding, inspection, and other 8 coats of arms, so that Anata can fully understand the entire process of producing rebate and welding parts.

Basic Engineering of Rebate and Soldering Processing: Read and understand the complete project from the drawing to the finished product
Hajime
FUJITSU FUJITSU TEN LIMITED, large-scale machines and structural parts are manufactured by welding and bonding. Rebettooling is a systematic programme of single "rebettooling". Understanding the basic engineering of Rebelt Welding is extremely important to ensure the quality of the product and to manage the production process. This journal explains in detail the main processes from the design drawings to the final product.

I. Review of Drawings and Technical Proposals
This is the point of departure for all operations. Prospectus engineers are required to understand the design drawings provided by the customer, as well as the types of materials, tolerances, welding specifications, and other technical requirements. In addition, we will also make sure that the manufacturing process and technical details are clearly defined, and that the machining requirements and quality objectives are clearly defined.

アンダーカット
The アンダーカット and the raw material (steel plate and profiles, etc.) are cut off by the necessary shapes and sizes on the drawing. In general, the following methods are used:

Fiery cut-off: for thick plates.

Plasma Cutting : Suitable for medium and thin plates and non-iron metals at high speed.

Laser Cutting: High precision and quality cutting is possible.

Shears: For shaping boards.

III. Facing
In order to ensure good dissolution of the weld and the formation of a good weld system, it is usually necessary to process the weld end with a specific shape of the opening. The general shapes of openings are I-, V-, X- and U-shaped. Processing methods include electronic planning, processing, flossing, and fabrication.

IV. GROUPING AND PORTFOLIO FIXING
The part to be cut off and the part to be removed from the surface are assembled and combined on the drawing. Fixtures and jigs are used to ensure the position and accuracy of the parts. When the assembly is completed, the part is "sponge-fixed" for a short fusion connection, and then the part is fixed for a time after the formal fusion.

V. Dissolution
This is the core of the Rebelt welding process. We select the appropriate bonding method based on the requirements of the product, material properties and other factors:

Electrolytic Acoustic Bonding: Flexible and widely used.

Gas-Shield Soldering: Highly efficient de-beautiful soldering system.

Submachine welding: Long straight line welding of stabilised quality.

Algonac Soluble: Stainless steel, Aluminium, and other highly protective materials are necessary.

VI. Post-dissolution treatment
It is necessary to increase the appearance and performance of the product after melting:

Slag Removal and Grinding: Slag and Spart are removed, and the dissolving relay is ground to a beautiful finish.

Correction: Removal of stresses and distortions developed in the dissolved proxies.

Heat treatment: Stress relief of passivation is carried out on important parts by stabilising their dimensions and characteristics.

VII. Quality Inspection
Inspection is the ultimate guarantee of the quality of the product. The main contents are as follows:

Exterior inspection: The surface of the dissolved part is not good enough to be inspected.

Non-Destructive Inspection: X-ray inspection, ultrasonic inspection, etc., to detect the internal quality of the weld.

Search: The inch method is confirmed on the drawing.

Consolidation test: A consolidation test with water or air is carried out on the product of the container tappings.

Surface Treatment and Anti-Filtering
The finished products are applied with surface treatment such as sandblast, coating, sub-lead moulding, etc. to meet the requirements of customers and the environment, and to improve the anti-oil ability and aesthetics.

outline
The basic plan of rebate and fusion processing is linked to system engineering. Each stage has a direct impact on the quality, safety and durability of the final product. It is inevitable that the specialised Rebelt Welding Workshop has to strictly control the leakage of each product. We would like to welcome you to contact us for the news of Rebelt Soldering Processing, and we would like to offer you high quality products and services that meet our standards.

エクステンデッド・リーディング

What kind of industries are Rebate and Soldering Processing in? What is the problem with the traditional manufacturing industry?

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