Quality Management of Machine Processing and Industry Trends (Construction of an Integrated Quality Management System for Machine Processing)

The pursuit of excellence:Process Quality ManagementIndustry Development Trends
Doshirubé
In an increasingly competitive market, "process" quality is the lifeblood of a company. In this paper, we focus on the "processing" of the total quality management system, the optimisation of the project, the policies and technologies under the two-wheel drive, and the high precision of the future system of the Intelligent Industrialization System to the machining industry.

Construction of a Quality Management System for Inclusive Mechanical Processing
Consistent processing quality is the key to success in the market. We have a sound quality management system that is capable of handling a wide range of processes:

Intelligent Proximity Monitoring: The use of sophisticated technology to monitor signals such as cutting force, vibration, and electric current on a relay system can help to determine the wear and tear of tools and to avoid barging accidents and to ensure the preservation of quality. The Maxinbridge system automatically detects and classifies the wear and tear of tools.

Complete Inspection Project: Quality inspection is necessary for the entire production process. The following is included in this section:

Appearance control：Specific surface quality standards for specific materials (stainless steel, alloy alloys, etc.).

Size and Tolerance Chips: Use of Nogis, Makrometers, Three-dimensional Measuring Machines, and Other Tips: Size Tolerance, Fault Tolerance, and Positional Tolerance are managed in a comprehensive manner.

Critical project management:After RoughingBefore, during and after the completion of major projects, inspection portals are set up and non-compliant products are detected and rejected in a timely manner.

Scientific Development of Processing Technology
The rationalisation of the project is a prerequisite for ensuring quality and efficiency. It is also necessary to take into account various factors in its planning:

Division of Processing Stages: The main processing surface that is required to meet the strictest requirements is divided into a large number of stages for the entire process:

Wastewatering stage: The purpose is to efficiently remove a large portion of the process generation.

Intermediate: The preparation and processing of the finisher will be reduced, and the secondary service will be completed.

Finishing stage: The final drawing-2 requires machining accuracy and surface roughness to be perfected.

In addition to the division of the treatment stage, the easy configuration of the heat treatment process, the rational use of machines (including the use of high-precision machines), the assurance of the treatment quality, and the lack of tampering can be seen in the treatment process - 2.

Configuration of heat treatment process: Heat treatment is extremely important for the performance of metal materials, and its configuration must be carefully designed:

Preparation for heat treatment: Yakinamashi, Yakinarashi, etc. are usually performed prior to rough machining, where the cutting characteristics of the material are upgraded and internal stresses are removed.

Final Thermal Treatment: For example, the purpose of the process is to achieve a high degree of hardness and wear resistance of the parts after half-heat treatment and before half-heat treatment-2.

Industry Development Trends and Policy Leadership Scheme
Nowadays, the machine tool industry is developing in the direction of policy and market, and it is also developing in the direction of efficiency.

Policy Support and Standard Leadership: In recent years, the nationalベル has developed a stable growth programme for the machinery industry, as well as other policies that emphasize the strengthening of industrial marketing, basic components and components, as well as other technical benchmarks for the preparation and modification of operation-2, to guide the direction of the industry's quality and high development. We are pleased to announce that we will be working on the development of this industry. This is an indication of the high level of technical competence and product quality required of machine tooling companies.

Deep integration of intelligence and automation: As mentioned above, the application of CNC technology and automated production labels has deepened the integration of human knowledge, industrial intelligence, and other technologies to achieve adaptive processing and unique production.

The ultimate pursuit of high precision and efficiency: With the intensification of market competition and the increase in product performance, companies are pursuing the increase in machining precision, the reduction of production costs, and the shortening of reed tires. In addition, new machining technologies, tools and materials, and optimisation techniques are being introduced.

Challenges to the Subject: Leveraging Benefits and Increasing Competitiveness
In the midst of fierce competition in the market, the profitability of pure contract manufacturing is narrowing. Machinery processing companies need to see the growth of their own values in order to achieve sustainable growth:

Focus on innovation and characteristics of engineering: development of state-of-the-art processing engineering, optimisation of work processes, saving of resources, use of small machines for large-scale operations, and the possibility of reducing the number of constructions in production chambers - 6.

Advancement of product advancement and differentiation: The development of existing products through active advancement of existing products, the development of unique products and programmes, the avoidance of homogeneous competition at lower levels of the market, and the attainment of significant profitability-6.

High Payment and Value Added Subfield Import: Higher Importation of TechnologyHigh Precision MachinesWe are actively involved in the processing field which is necessary for the production of our products. This sub-sector is usually less competitive and has a high demand for quality, lead time, and production capacity, and there is a possibility of making a favourable contribution to the re-tooling process-6.