Optimisation of Rebelt Welding Concepts: An Important Strategy for Increasing Competitiveness

Optimisation of Rebelt Welding Concepts: An Important Strategy for Increasing Competitiveness

Competitive Manufacturing IndustryRebett DissolvingThe basic key elements of the project and its management capabilities have a direct impact on the management of the company.Benefitand onMarket Competitiveness. The pursuit of low prices has led to a loss of quality.Coaster OptimisationgoalQuality, Efficiency, Optimal Balance of the containerIn this paper, we discuss the core components of the Rebelt Processing Fee and the practical optimisation strategies. This paper explores the core components and practical optimisation strategies for processing coats in the case of rebates and solvents, as well as ways to improve the efficiency of the coats by reducing their cost.

Illustration: The standardisation of efficiency of rebates and melting environments is based on the optimisation of the coasters.

I. Main Components of the Rebate and Solvency Processing Fee

1. Material Charges (General Maximum: 40%-60%)

   • Parent material container: Prices, Purchased Quantity, and Utilisation Rate of Metal Raw Materials such as Steel Plates and Shaped Steels (Quantity of End Products).

   • Dissolving Material Fee: Consumption and Unit Price of Soldering Rods, Wearables, Flasks, and Protective Gases (Aluminium, Carbon Dioxide, etc.).

   • Rebate material fee: Rebates (ソリッド, hollow), revolts, and natatorium fees.

2. Personnel costs (15%-30%)

   • Rental, labour and training costs for direct operators of Rebettors and Solvers.

   • The cost of the support staff directly related to the revival and dissolution operations.

   • Work efficiency: Effective processing time for one unit of the product.

3. Equipment and Energy Conservation (10%-20%)

   • Reduction in the price of equipment (welding machines, cutting machines, revolving equipment, clowns, etc.) and reimbursement of the cost of such equipment is made in the form of reductions in the price of the equipment.

   • Regular maintenance and repair costs of the equipment.

   • Consumption of Electricity and Gas (Dissolution is a major consumer of energy).

4. Prospectus and Mobile Fees (5%-15%)

   • Drawing engineering design, jigs and fixtures design, production costs.

   • Inspection and quality control tasks (non-destructive inspection, inch inspection, etc.).

   • Pre-treatment and post-treatment costs (soaping, sandblasting, grinding, coating, etc.).

   • Indirectly share a task in management, logistics, warehouse management, etc.

Concrete Strategies for Optimisation of Concrete in Rebelling and Solventing Projects

Strategy 1:ソース・コントロール - Design and Material Utilisation Optimisation

• DFMA (Design for Manufacturing Assembly):

  • The design department is closely linked to the following functions.Simple StructureThe main goal of the company is to shorten the length of the dissolution project and the complexity of the nodes, and to optimise the relevance of the relevance of the cave.

  • Standardisation of part sizes, upgrading of material versatility, and reduction of special kastamas.

• Wash the nettles and nettles:

  • The Use of Stainless Steel Plates and Prophylactics in Prophylactic SoftwareIntellectual Property Optimisation ServicesOur products are designed to maximise the use of materials and minimise the use of waste.

  • The same mart is the production of similar parts of the Batch of centralised development and consolidation.

• Information and Management of Resources

  • We have been able to achieve good prices and a stable supply of goods through the integration of mediation, the construction of a strategic partnership between the SPRA and the long-term strategy.

  • Correct calculation of material requirementsWith the implementation of First In First Out (FIFO) management, we have been able to reduce inventory holdups and the number of cases in which we have been unable to deliver.

  • The use of substitutes with high cost-effectiveness is examined in terms of performance requirements.

Strategy 2: Efficiency Improvement - Optimisation and Automation of Properties

• Advice and Standardisation of Prospectus

  • Existing programmes are regularly reviewed.Selection of the most cost-effective solvent bonding/rebate bonding method(For example, one part of hand-welding is replaced by high-efficiency MAG-welding, and the other part is replaced by plumping and rebelting).

  • Developed and ImplementedStandard Operating Procedures (SOPs)As a result, business implosions and disagreements have been reduced.

• Application of jigs and fixtures:

  • Design and Manufacture of Applied ProductsWorkholdingIn this case, the correct position determination and high-speed clamps are guaranteed, the time required to make up for the problem is greatly reduced, the consistency is improved, and the dependence on the skilled operator is reduced.

• Automation and Intelligence:

  • The introduction of the second time is necessary for the introduction of the stabilisation bactrim and the restoration bactrim program.Dissolving Robots, Automatic RebreathersThe initial investment is large, but the long-term efficiency and stability have been greatly improved, and the manpower cost and return have been reduced. The initial investment is a large amount, but in the long run, the efficiency and stability will be greatly improved, and the manpower cost and return will be reduced.

  • AppliancesAutomatic cut-off device(Plasma, laser cut-off, etc.), the accuracy and speed of the Anadarkat are upgraded.

• Reen production management:

  • Specific exclusion of production processes7 廃つの廃物(Standby, Processing, Action, Treatment, Inventory, Overproduction, Underproduction).

  • Optimisation of the reiators at the workplace reduces the distance and time required for material handling.

Strategy 3: Quality Management - Returns and Green Reduction

• Enhanced Proximity Control:

  • Strengthening of skills training and qualification of welders/rebreathers to ensure exemption.

  • Strict implementation of solvent-processing proxies and parameter (current, voltage, speed, gas flow, etc.).

  • ClothingInitial Record CheckingThe Vehicles and Nodules.Kitching Search.

• High level of technology is applied:

  • The rational use of Visual Testing (VT), Ultrasonic Testing (UT), and X-ray Testing (RT).Early news of the arrearsThe information provided in the newsletter has been expanded to include information on the damage caused by the back-end work.

• The quality of Treasure Saving and Fidelity Bucks is confirmed:

  • The main Prospectus Parameters and Quality Data are recorded, and problems can be easily traced and analysed.

  • Quality issues are designed and manufactured in a rapid manner to facilitate continuous improvement.

Strategy 4: Favourite Managements - Energy Consumption and Management of Montanas

• Energetic Management:

  • Select to useHigh Efficiency ClaspsDissolving device.

  • The equipment has been adjusted in a reasonable manner to accommodate the airborne operation of the equipment and the production of skateboards.

  • Be aware of the leakage of the pneumatic system and repair it quickly.

• Preventive maintenance:

  • Installation and Introduction of Audio EquipmentPreventive Security ProgrammeSudden failures shorten the duration of the damping system, resulting in the best possible operation of the machine, longer service life and reduced maintenance costs.

III. Main Security Enclosure for Optimised Concrete Implementation

• Delta Lead: We have established an accurate price calculation system, analysed all the price data in detail, and specified the real cost factors and improvement portfolios. The effectiveness of the optimisation policy is quantified.

• This is a collaborative effort to exceed the expectations of the Centre: Conceptual optimisation is a systematic approach to design, scheduling, production, engineering, quality, finance and other inter-departmental coordination.

• A culture of continuous improvement: We have established a corporate culture that integrates the awareness of optimisation of the concepts, the promotion of improvement proposals by the field staff, and the establishment of the PDCA system.

• Investment in technology and human resources: Pay attention to the development of new technologies and programmes in the industry and introduce them at the right time. We will continue to invest in the training of staff to improve the overall technical skills and efficiency of the organisation.

IV. Questions on Optimisation of Concepts for Rebreathing and Solvent Joining Works

• Q: What is the best way to optimise the quality of a product?

  • A. Scientific optimisation of the constructions and the determination of the hands. The core of it is the optimisation of the following passages.Design optimisation, efficiency improvement, and waste reductionIn order to achieve a reduction in the number of units, it is necessary to ensure the quality of the products and to increase the number of units. For example, reasonable engineering and financial models are necessary to improve the consistency of the Shibasiba process.

• Q: How can I optimise the production of multifunctional products for small rote production?

  • A. CentresDesign standardisation(Parts, Interfaces),Prospectus ModellingそしてFlexibles and WalksApply for a free trial!Micro-adjustment of Skewer LingoIt is important to increase the utilisation rate of general materials by shortening the cutting time.

• Q: The Otome machine is a great investment.

  • A. Necessity of inclusionInvestment Return on Equity AnalysedWe will consider the reduction of direct labour cost, the reduction of manual scraping cost, the increase of production capacity by improvement of efficiency, the increase of quality stability by long-term meritoriousness (customer satisfaction and increase of interest), and the cost of maintenance of equipment by the number of years of its service life. In general, the following applies.Mass production, stability and high precision are requiredProducts.

• Q: How can I save money on soluble materials?

  • A. Correct calculation of the required amount of dissolving consumables, optimisation of the dissolving parameter to reduce the amount of Spartagen, enhancement of the storage and management of dissolving consumables (prevention of moisture and contamination), resilience of the workplace and chips (where appropriate), and standardisation of the dissolving operation to reduce the amount of wastes.

Conclusion

Optimisation of the components for Rebate Joining and Solventing is an essential issue.Global perspective, Kimberly's fine management, and absolute innovation.It is also a long term solution to get the best out of the market. Single-unit "価格の引き締め "ではなく、次のようなな方法である。Enhancement of Ticknorridge's airports, proximity programmes and managerial enhancementsThe optimal allocation of corporate resources is achieved by organising and utilising the possibility of reducing costs. In order to ensure the quality and reliability of products, companies that have succeeded in optimising the use of technology will be able to gain a significant advantage over other companies in the marketplace and build a strong foundation for sustainable development.

Respond urgently: Your company's research on reconstruction and solving processes, material use, process efficiency, and quality management have led to the creation of a unique master plan for optimising the use of components. We are improving our competitiveness one step at a time!