Rebate Soldering WorkshopFuture: Automation and Intelligent Transformation
1 Changes and Opportunities in the Industry
Rebettes and welding processes have undergone significant technological changes in the basic services of the manufacturing industry. The traditional welding and rebelting processes and programmes have been integrated with otomechanical and digital technologies, and the rebel processing plant has been working towards high efficiency and quality. In this journal, we discuss the tendency of this change, and we share our practical experience with automation and intelligence.
2 Application of Automatic Rebelling Technology
2.1 Robotic Soldering System
The company has introduced a number of revolutionary solvent bonding systems that offer significant benefits in the field of revitalisation and solvent bonding engineering:
Consistency: Elimination of Human Influence on Solvent Quality
Efficiency: 24 hours of continuous operation
Difficulty Reduction: Simplification of complex solving projects
Improvement of the working environment: Reduction of the number of dissolvers' work in the light of Hikome and Brightness-7
2.2 Auto Search System
The automation of quality control is one of the most important features of the injection moulding and welding plant:
Vision 覚認識システム:Solution position and external 観不良の自動識別
Automatic Ultrasonic Inspection: The internal quality of the dissolving relay items is inspected in a comprehensive manner.
Realtime Monitoring: Quality Warning on Concentration and Analysis of Dissolving Parameter
2.3 Intelligent production management system
The company has developed a production management system specialised in robotics and solving:
Intelligent Ozone Skeleton: Automatic Skeleton for Equipment Loading and Normalisation.
Accurate Material Calculation: Automatic Calculation of Material Requirements and Reduction of Fugitive Materials
Production Engineering Trainings: Production Progress and Bottleneck Engineering Realtime Monitoring-4
3 Practices of Intellectual Property and Truth in Action
This is the basis of my experience.Rebate Soldering Workshop The change of Intelligence is being implemented on a phase-by-phase basis:
3.1 Stage 1: Basic Automation
Important Staples
Single-unit rotary solving workstation introduction
Introducing the Baseboard and Digital Management System.
Tradesmen's Training on the Operation of Automatic Machines
3.2 Intermediate Level: Système Intégrement
Important Staples
Setting up of Auto Dissolve Lanes
Introduction of MES (Manufacturing Execution System)
Social Data Collection and Analysis of Platoon Structure
3.3 Advanced Stage: Intelligent Meaning Decisions
Important Staples
Adaptation of Prospectus Parameters to Artificial Intelligence Algorithms
Realisation of advance notice protection based on the video project
Construction of "Digital Signs" for Production Simulation and Optimisation - 4
4 Change and Issues
4.1 Determination of possible mellitus
The introduction of automation has led to significant results in the local community's rebuilding and welding operations:
Production efficiency:35% or above increase
Material Usage: 85% Kara 93%
Quality: The passing rate of the first inspection is 98.5%.
Efficiency: Reduce the consumption of energy by 22% for 1 item of product.
4.2 Issues and Solutions
The process of change has been a difficult one, and there are a number of issues that need to be addressed:
Technician's Shortage: Construction of a Technology Chain by In-house Training and Outside Importation
Investing under the Prestige: Adopting a Stage-by-Stage Investment Strategy and Ensuring Reinforcement at the Array Stage
Integration of Traditional Prospects and Automation: Maintenance of a Traditional Prospect and the Shifting of Stages
5 Future prospects
The development of INDUSTRY 4.0 technology and the emergence of many new technologies, such as the rebate workshop and the dissolution workshop, have been a great success:
Soft production:Small quantity and many kinds of products to meet the market needs
Remote Surveillance and Services: Remote Diagnosis and Maintenance of Machines by IoT Technology
Green Manufacturing: Use of Environmentally Friendly Bonding Materials and Prospectus-7
6 Conclusion
OTMS and Intellijeans is a multi-limb selection problem.Rebate Soldering Workshop We will continue to grow and develop. As a member of the industry, we are committed to promoting technological innovation through the provision of excellent quality and efficient rebates and solvent processing services. We welcome visits and exchanges between business partners and customers, and we would like to promote the progress of the industry together.
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