Rebett Wire ConnectionsReplacement Workplaces for Rebates and Solvents: Nuclear Production Bases for Modern Manufacturing Industries

A first-class robot factory is the cornerstone of the manufacturing industry, and the quality of industrial products of 60% or above is directly dependent on its production plant programme.

The Rebett Welding Plant is a plant specialised in the joining and manufacturing of metal structures, where material preparation, welding processing, and quality inspection are fully integrated into the production process. On the other hand, the Rebett Welding Substitute Workshop is a specialised workshop for joining and manufacturing of metal structures.Soft production capacitySong De応えるRequirements for a kastamiza (kastamiza)We offer a wide range of ProFi Solution Services for multiple customers at the same time.

A modern reconstruction site is a "solving site" in the sense of "mohaya", where automated equipment, digital management systems, and standardised engineering work are combined.Advanced Manufacturing Unit (AMU).

01 Newest Rebelt Soldering Plant Project and Lei Art

The scientific and rational workplace of the reiatsu is the basic to ensure the productivity.Functional Areas DepartmentThe main considerations for the design of the robot and the springboard are as follows.

Typical Rebate Workshops include the following core sections:

• Material PlacementRaw materials such as steel plates and shaped steel are kept in the Racking System and clear labelling management.

• HORNSHIP PREPARATION ELIAShears, plasma cutters, and other equipment for pre-processing of materials.

• Dissolving EliaManual Welding Elia and Robotic Welding Elia, etc., and the types of products are different from those of the Werkstätten.

• Semi-fabricated products: Arrondissement, EliaTo ensure the smooth flow of logistics, we have set up a one-time storage facility during the project.

• Finished Product Inspection EliaInstallation of Various Test Devices for Quality Assurance Purposes

• Surface Treated AreaSandblast, Splash, and other afternoons.

Design of Logistics RouteThe efficiency of the workplace is directly affected. The reiators in the preferred workplace use U-shaped or straight-line material flotation to shorten the distance and time of material handling. The spacing of the dissolving station is usually maintained at 3-5 metres, and the workspace is ensured so that the material processing machine can be easily passed through.

Environmental control is an important part of the design of a workspace.Change of Climate SystemIn order to satisfy the discharge criteria of the solvent heater, a stationary exhaust device is installed in each workstation;Lighting SystemIt is necessary to reduce the illumination of the working surface to 300 lux;Power SupplyTo cope with the need of simultaneous use of high output welding machine.

02 Rebett Wire ConnectionsComposition of Nuclear Machinery

The level of equipment is directly determined by the technological capability of the machine shop.Diversification of Joining MachinesIt is a fundamental part of the process of responding to the news from customers in the Samaritans.

Modern rebate and solvent cementing plants are usually equipped with a combination of secondary and tertiary equipment:

• Revolving Soldering SystemMass production and highly reproducible products to ensure consistency

• Gantry Automatic Welding MachineLong Soldering System for Large Structural Components

• Portable Soldering MachinesThe meltable nipples in the field and the special position should be compatible with each other.

• Laser Welding MachinePrecision bonding necessary for small changes in shape with high accuracy.

Supplementary devicesIt is also important to have large-scale coils (for steel plates over 30mm thick), hydraulic bending machines (over 1,000 tonnes of pressure), and a series of cranes (with a lifting capacity of 5 to 50 tonnes) in place at the workplace to develop a full processing capability.

The adequacy of the inspection machine reflects the quality assurance level of the factory.Three-dimensional testerIt is used to achieve accuracy in large structural parts;Ultrasonic ProbeSong De応えるMagnetic particle detectorsFor inspection of welding quality;Mechanical Performance Test MachineUsed in the service and strength test of solvent cements.

03 Production Engineering and Management System for Rebate and Soldering Plant

The standardisation process is the key to ensuring consistent quality.Production Planning ManagementIt is a point of departure for the operation of the WORKSHIP, and the OEM workshop ensures that the notes of each customer are distributed in a timely manner, and that the parallel management of the MALCHIPPROJECT's management menu and the rationality of the SAGE LINGUES are established.

The following is a complete list of projects for the Rebate Hit:

1. Advice on Drawing ProgrammesWe analyse the manufacturing possibilities of the products and decide on the most appropriate proxies.

2. Preparation of materialsPreparation of Base Material and Fusing Consumables for Prospecting Components

3. NoodlesMechanical machining and Plasma machining by solving the first process

4. PetaPositive NewsThe use of special tools to ensure accuracy in assembly

5. Practical application of dissolutionSoldering operations are carried out in a smooth manner.

6. Dissolution ProcessingGrinding and Clipping of Joints, Repair of Appearance

7. Quality ManagementNon-Destructive Inspection and Inch Inspection in Practice

8. Surface ProtectionLeave a message to be answered by applying the SOND BRAZILS and COMMUNICATIONS.

Site Management LevelsIt has a direct impact on production efficiency and safety, and the implementation of 6S management (sorting, tidying, sweeping, cleaning, quality, and safety) is the basic condition for a good laboratory and solving workplace. The equipment is placed in the right place, tools are managed in the right place, and the environment is clean and tidy in the air, and clear labels are posted.

04 Quality Management System for Rebate and Solder Joining Workshop

Quality is the lifeblood of a manufacturing plant.Total Quality ManagementThe system is based on the necessity of carving out the process from raw materials to final products.

Management of dissolved consumables is a source of quality control. We have established a warehouse for dissolving consumables, and it is necessary to control the temperature and humidity of the warehouse (temperature ≥5℃, relative humidity ≤60%). Soldering rods and flasks are dried and kept warm on request, and the record of development and records is completed to prevent moisture from affecting the quality of soldering.

The important portfolios for the management of dissolution projects are listed below:

• Dissolver qualification managementAll of our clients have access to the Labels, and we see them on a regular basis.

• Proximity InspectionDissolving Parameter Monitoring for Proximity Compliance

• Self-inspection and Mutual Inspection of ProspectusThe opleta has confirmed the completion of the various projects.

• Non-Destructive Inspection AplicationsSelection of appropriate test methods and ratios for product elements.

The Quality Trellis System is the core of the OEM workshop. In the introduction of the Product Identification System, the information of each workplace, such as material batch, engineering parameter, oprator, inspection results, etc., is recorded, and the whole process is traced. In case of quality problems, we can quickly identify the causes and corrective measures.

05 Staffing and Skill Requirements for Rebelt Soldering Specialised Workshops

Human resources are the most important asset of the workshop.Rationalisation of ChimingIt is a fundamental part of the operation of the Workshop.

Typicalベット・ショップ are configured by the following experts:

• Dissolving EngineeringProject Design, Problem Solving, and Technical Innovation

• PRODUCERS・SHIPPER BIZARREImplementation of production plans and on-site management

• a solventventventventventilatorThere is a difference between primary, secondary, tertiary and qualification levels.

• Quality ManagementInspection of raw materials, processes and finished products

• Machine Maintenance StuffPeriodic maintenance and breakdown repair of machinery.

Skills Training SystemIt is crucial to maintain its competitiveness. The following task force members have been established for the excellent work of the company:

• Prior trainingNew members are trained in safety and skills, and are qualified by the team.

• OJT (On・ザ・ジョブ・トレーニング)New technologies and skills are regularly implemented.

• RecognitionOrganisation of Welding Workers under International Certification (ISO 9606 and others)

• Competitive SkillsExchange of skills and promotion of upward mobility through the Competence Centre.

We have a need to develop the competence of our employees at our manufacturing plants.Kastamar Service AwarenessTechnical Stalford understands the necessity of providing professional adobes to the customer and the effective use of communication and news. The technical staff understands the need to provide expert advice and news to customers and efficiently communicate with them. The production staff will recognise the need to establish the concept of "secondary engineering or customer care" when each product is subject to the requirements of the customer.

06 Options and SidesRebate Dissolving Substitute Qualification Workshop

In selecting a partner, it is necessary to evaluate the overall capacity of the manufacturing plant from many perspectives.Entry InspectionThe most intuitive method of evaluation.

The visit to the World Wide Web is an opportunity to take a look at this point:

• Debiestas: The machine is in good condition and the maintenance catalogue is complete.

• On-site managementThe materials are arranged in a neat manner and the access is clear.

• QualityAppearance of the project and finished product quality survey

• Employee OpalescenceThe operator will be able to observe the operation with the manual and the protection measures are explained in the manual.

QualificationsThe basic thresholds are as follows. Qualifications of the manufacturing plant are

• ISO9001 Quality Management System Certification

• Industry-specific qualifications (exemptions for the manufacture of pressure vessels, etc.)

• Welding System Certification (EN 15085 Railway Welding Certification, etc.)

• Environmental, Labour Safety and Health Management System Certification

Examples of CollaborationIt is a proof of its practicality. The workshop provides the necessary examples of the success of similar products, and it is also a place where we can inspect the usage of the products we have produced. At the same time, we are able to grasp the main customer base of the workshop and the evaluation of the industry, and select the best patrons for the evaluation.

The arrival of the Indastry 4.0 era is accompanied by the introduction of the Intelligent Rebates and Workshops to the Trent. Introductionモノのインターネット(IoT)TechnologyThe soluble Parameter is a Realtime Monitory, and the quality data is analysed automatically.DigitalisThe production process is optimised for the environment before production begins.

We have selected the following companies for their expertise in rebelting and solvent bonding.Confidence in the external production bases. We provide high-quality soluble products to our customers, and our customers' businesses have a strategic partnership with us!