Rebelt Welding and Rebelt Processing: Prospectus Details and Aplications Guide

Rebett Soldering and Rebett Soldering ProcessesDetails・Application Method

Rebate joining technology is a processing method that has been used in machinery manufacturing, aerospace, and automotive industries as a result of its Unique Joining Melitte.

Rebettigging is a type of electrolytic joining, which is divided between conrod-rebettigging and hot-rebettigging. Conductor-rebettor bonding means that the connection is made by rebettor, while hot-rebettor bonding means that the jointed parts of two metals are dissolved at high temperatures. This method is suitable for joining parts made of specially dissimilar materials, where one part extends into the hole of the other part, and where the cold flow of the plastic is melted and the port is deformed to form the head of the lever, and the two parts are mechanically rodded together.

01 Fundamentals and Classification of Rebate Joining and Solvent Joining Engineering

The Rebelt Welding Programme is divided into two types of tappings based on their operating principles and heating methods. It has been shown to have specific applications and benefits.

Interheat Rebelt Welding is one of the most common forms of Rebelt Welding. Hot-rebettor bonding is a process in which the consolidation head is heated, the necessary consolidation force to form the rebettor head on the rebettor port is less, and the residual stress on the rebettor head is less. This product is applicable to a wide range of thermoplastic materials in the surrounding area, including gas-filled materials with a typical dissolving service of 1 to 5 seconds, including cold intermittent Rebent Dissolution.

The difference between the hot welding of rebates and the cold welding of rebates is the deformation of rebates and ports by adding high pressure. This method can induce a large amount of stress in the field of Rebettes and Positions by means of concrete and flotation, and it is also suitable for ductile Plaschke.

The technology has evolved, and a highly sophisticated method of playing the robot has made its debut:

Hot Air Rebreather: The rebreather and pump are heated by the flow of superheated air, and the heat is transmitted by taking the rebreather and pump around the air duct. Afterwards, the other intercooling head is consolidated with the Rebettes and Pistons.

Ultrasonic Rebett Dissolving: Ultrasonic energy is used to dissolve rebettes and staids in the dissolving head. Under a certain amount of pressure from the head, the melted reconstructive material flows into the cavity in the head, and the desired reconstructive head design is formed. The typical method of this welding method is to apply the welding head in 2 seconds or less.

02 Main Technical Parameters for Rebreathing and Solventing Projects

The quality of Rebate Stitching is greatly influenced by many technical parameter. The Impakt and Rebate technology has been used for the complexity of the internal mechanical joint structure and the high demands on the internal and external conditions of the pinning process, as well as for the unstable quality of the rebate joint and the high maintenance costs.

Optimisation of the engineering parameter is the key to improving the quality of the repeaters. The study of the speed and feed rate of the parameter, and the monitoring of the set values in the direct cross test, have shown that the optimisation of the robot joining process can be achieved. For example, in the case of 1.2mm RC5754+3.5mm 6082-T6 Aluminium alloy plate, the optimum combination of the engineering parameter of the hole forming stage and the maximum datum of the rebate and gantry is optimised by the parameter.

The general technical requirements of the Receptacle are very strict. For example, in the case of Aluminium alloy autoclave, the amount of strain on the position of the crimped part and the crimped part with transverse protruding joints of the sealing device is necessary to comply with the specific requirements. The length and width of the seal before the rebate and bonding should be at an appropriate value (e.g., 6 mm), taking into account the importance of the opening of the flange after cutting and bonding and the need for shrinkage.

The selection of the solvent bonding parameter can be used to determine the final quality. For example, the solvent bonding of Aluminium alloys:

With a diameter of 1.6 mm, an AC voltage of 19 to 25 V, a welding current of 270 to 300 A, and a welding speed of 12 to 15 cm/min, the ER5356ワイヤー can be used for plasma welding in the direction of the long hand direction of the outer side of the seal.

With a diameter of 1.6 mm, an AC voltage of 15 to 20 V, a welding current of 320 to 380 A, and a welding speed of 15 to 20 cm/min, the ER5356ワイヤー can be used for TIG welding by hand in the long-hand direction of the シリンダー 継ぎ目.

03 Examples of Applications of Rebelt Solving in Samzanite Industries

Rebelling technology is widely used in many industrial sectors for its unique advantages. The automotive industry is one of the most important applications of Rebate technology, and Impakt and Rebate technology is a general joining technology used in automotive bonding workshops. By optimising the Impakt system in terms of internal jointing procedures, rebate/gas classification management, maintenance strategy modification, and test/reinforcement management, we can effectively reduce quality problems such as nail folding at the site, increase the overall efficiency of the system, and reduce the number of maintenance tasks per day.

For example, 5083 alloy alloy for pressure vessels is widely used in the high-pressure opener industry because of its food resistance, excellent processing and welding properties, lightweight and high specific strength, and its excellent resistance to corrosion.

With the proper sequence of rebates and melting, deformation can be effectively controlled and the quality of the product can be ensured.

Other important application areas are as follows:

Electro-Communication Industry: Important service cuts in the manufacture of communication machines.

Ecotronics Industry: Manufacture of Specialised Printer Circuit Substrates.

Medical devices: Accuracy and reliability are important.

Consumer goods: The production of various kinds of daily consumer goods is widely used.

04 Expertise in Quality Management for Rebelt Soldering

To achieve high quality of the rebate and welding process, close management is necessary in many areas. The selection of the sequence of rebate and welding may have a significant impact on the quality of the product. For example, in the case of Aluminium alloy shell manufacturing, the different Rebetweeners and Solids will lead to different results.

When comparing the three opsions, the steppe/bay/steppe and the opsion 2 by welding can achieve the highest manpower and equipment utilisation, the shortest operation time, and the reduction of one calibration process. In this way, the difference between Dmax-Dmin≦3mm of the inner diameter after welding, and the design and setup requirements are complied with.

Non-failure inspection is an important means to ensure the quality of Rebreathable Joints. It is also used for pressure vessels and other important machines:

The Clasps A Welding Section (Welding A1, A2, etc.) is subject to X-ray examination within 24 hours after welding.

The welding sections (welding sections C1, C2, C3, D1, etc.) of the Caterpillar C and D can be performed within 24 hours after welding by means of a carrot and a stick.

The test results are based on the industry specifications (JB/T4730 Soldering Ⅰ specification).

The pressure test is the final stage to confirm the quality of the Rebate bonding. As a design element, it is necessary to maintain the welded tank for a certain period of time (e.g., 5 minutes) under a specific water pressure (e.g., 1.2MPa) for the water leakage test. Suitable containers have no leakage of water, no visible deformation, no soundness, and the actual pressure resistance is necessary to meet the design requirements.

05 Problems and Solutions in Rebate Joining and Soldering Processing

There are many possibilities for problems to arise in the processing of vegetables, and the unstable quality of vegetables is one of the general problems. The problem of unstable quality in implant/rebreathing technology can be solved by optimising the internal connection and modification of the equipment, managing the stages of rebreathing and gases, modifying the strategy of maintenance, and managing the test center.

Skewness in welding is a problem. Skewness is a problem that can be reduced by choosing the correct order of the connection between the robot and the dissolution. For example, for OPS 2 (initially, the female sylinde and female sylinde and flange are assembled, C1 and C2 are bonded, then the stubby sylinde and stubby sylinde and flange are assembled, C3 is bonded, and finally, the two bonded parts are assembled, and D1 is bonded), it is possible to compare this with the other opsions. The following is an example of how to control the distortion of other opsions.

The solution to the problem of the folded paw is a secondary one:

The stability of the machine is upgraded by correcting the internal connection of the machine.

To ensure proper use of rebates and gaskets, apply rebate levels.

We have a strategy to inspect and prepare the machine regularly.

The management of the Tester Centre has been strengthened, and problems have been identified and solved by Taimuria.

06 Professional Rebate Processing Service Options and Solutions

We will consider all factors when selecting a professional robot processing service. Technical ability is the first consideration. Specialised robot processing services and programs are based on a wide range of robot equipment and technologies to deal with different materials and product requirements. We know the strengths and weaknesses of different types of robot processing engineering, and propose the most appropriate solutions based on our customers' needs.

The quality assurance system is an important point to consider. We believe that our services and programmes are based on the quality management of the entire process, from the inspection of raw materials to the inspection of finished products, and that we have established a quality management programme to ensure that the quality of our products is maintained. In order to ensure the quality of our products, we use standard non-destructive inspection methods (such as X-ray inspection and calorimetric inspection).

The following are examples of experience and expertise:

Experiences with service programmes in specific industries (automobiles, hydraulic containers, etc.).

In-depth understanding and ability to optimise the use of rebelts and solvency engineering parameciums.

Ability to solve problems such as crookedness control, nail folding, and general reinforcement problems.

Our ability to provide test reports and certificates is guaranteed by our ability to comply with industry standards for the products we produce.

On the development of lightweight and high strength in manufacturing industry, the technology of Rebettiengineering has advanced. The modern Rebentry process is automated, and the Intelligent Air Preparation Group is able to optimise direct cross tests and parameterisation to ensure that the quality of the Rebentry is correctly controlled, and at the same time provide a reliable basis for selecting the robovolt on the production line.

It is important to check the selection of appropriate relief processing services, the quality management system of the supplier and the industry's experience, and the supply base of the supplier's specifications for hotels, coils, reliefs and ultrasonic reliefs and sorrels.